Ready mix plaster plant is a set of equipment used to produce ready mix plaster – a kind of construction material. It is also called ready mix mortar plant. With the development of modern construction, the demand for ready mix plaster is larger and larger. Therefore, this equipment to produce dry mix plaster has large demand in the market.
What is ready mix plaster?
Ready mix plaster is a widely used industrial material and building material. It can be used as cement retarder, gypsum building products, model making, medical food additive, sulfuric acid production, paper filler, paint filler, etc. It has excellent sound insulation, heat insulation and fireproof performance.
We divide our ready mix plaster plants into four major categories:
1. Semi-automatic Ready Mix Mortar Plant
2.Less than 10t/h Ready Mix Dry Mortar Plant
It’s semi-automatic or full automatic, doesn’t has sand drying system, but has a packing machine, weighing system, cement silos can be added according to customers demand.
3. 10-20t/h Medium Scale Ready Mix Plaster Mix Plant
This medium-sized automatic ready mix plaster plant uses the upper, middle and lower three-level frame structures, which include the bin to be mixed, the biaxial gravityless mixer, the finished product bin and the packaging machine and a pulse dust collector. Sand drying system can be added if customer has the demand.
4. 30-40t/h Full-automatic Large Scale dry plaster mixing plants
This equipment is full-automatic, equipped with weighing system, packaging system and bulk. Sand drying system can be customized according to customers’ demand.
Specifications of Aimix Ready Mix Plaster Plants:
|Production Capacity (T/H )||5||10||15||20||30||40||50||60||80||100|
|Control System||Semi-auto/Full auto||Semi-auto/Full auto||Semi-auto/Full auto||Semi-auto/Full auto||Semi-auto/Full auto||Semi-auto/Full auto||Semi-auto/Full auto||Semi-auto/Full auto||Semi-auto/Full auto||Semi-auto/Full auto|
Main Components of Aimix Ready Mix Dry Plaster Plant:
Its main function is to dry the water in the yellow sand (The initial moisture after drying is about 8%) and get the dried sand (final moisture ≤ 0.5%),
Adjust the temperature in the grading and conveying process of dry sand, ensure that the sand enters the storage silo with a temperature≤ 60℃, so as not to affect the quality of mortar products, production performance of the whole equipment.
Coal-fired boiling furnace
This combustion has the characteristics of large air-fuel contact area, high relative motion speed, long residence time of the fuel in the fluidized bed, high burning speed, high burning rate, energy saving and environment friendly.
- Correspond with the national energy use policy
- Low energy consumption, green, environmental protection
- Achieve coal and gas using together
- Mature technology, many domestic successful cases
Biaxial paddle gravityless mixer
- Multi-angle cross blending, leaving no dead angles
- Dynamic manual sampling port makes it easy to get sample
- Paddles are made of wear-resistant cast steel with long life
- Double door opening device, the material discharges quickly and cleanly.
Dust removal system
Pulse dust removal equipment
1). Dust removal rate up to 99.9%, dust emissions can be controlled below 30mg/Nm3.
2). Advanced sealing measures, air leakage coefficient is less than 2%. It can handle high concentration dust below 100g/Nm3.
3). Advanced structural design, large volume filter area, small equipment size.
4). The cleaning method is unique and effective, extending the service life of the filter bag. The key parts are of reliable quality and long service life.
5). Stable performance, high degree of automation, simple daily maintenance and management.
1). Screw conveyor
Screw conveyor is used to convey the powder material.
2). Bucket elevator
It is the most widely used vertical lifting equipment. It is suitable for the vertical transportation of medium, large block materials and abrasive materials (such as limestone, cement clinker, gypsum, lump coal), and the material temperature is below 250℃. It has the following advantages.
- Wide range of application
- Large capacity
- Smooth running
- Long service life
- Reliable performance, using domestic famous brand vibration motor;
- It is easy to maintain and adopts quick hook plate type net device, which make it easy to change the net;
Valve packing machine
- Simple operation, packaging capacity 15-25 tons / h;
- Advanced structural design, small equipment size.
- Stable performance, high degree of automation, and simple routine maintenance and management.
Intelligent Control System
The control system adopts imported brand-name IPC and Siemens programming program controller (PLC). The visualized operating platform can automatically control the entire production process such as batching and mixing. Easy to check and maintain.
Aimix Group has helped customers in domestic and oversea countries set up their ready mix dry mortar plant in the past years. Our Ready Mix Plaster Mix Plant has been exported to Iran, Pakistan, Indonesia, Cambodia, Sri Lanka, Qatar, India, Vietnam, Thailand, Romania, Peru, Korea, Sri Lanka etc. There are more than 180 lines available for customers to visit. With rich manufacturing and exporting experience, Our company can provide one-stop service from process design, mortar mix ratio and construction process etc. (excluding the on-site guidance costs). If you are planing to invest in this promising dry ready mix plaster machine industry, don’t hesitate to contact us now! Our professional engineers and sales will give you the most suitable solution as soon as possible. Write down your inquiry or questions in the form below now!